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Quick•Point® Zero-Point Clamping System by LANG Technik

simple. quick. clamping.

Quick•Point® 零点定位夹紧系统

高度灵活的零点定位夹紧系统,实现更短的换装时间与更高的加工精度

作为连接机床工作台与工件夹持装置的重要接口,Quick•Point® 凭借丰富的产品规格和灵活的配置方案,能够为几乎所有类型的机床提供高效的零点定位夹紧解决方案,有效缩短换装时间,最大限度减少设备停机时间。 系统提供圆形、矩形及方形等多种规格,可满足单工位或多工位夹紧需求,广泛适用于立式、卧式加工中心、三轴及五轴加工平台,以及第四轴转台和摇篮转台(Trunnion)等应用场景。

凭借50 余种零点定位解决方案及丰富的定制化选项,LANG Quick•Point® 零点定位夹紧系统展现出卓越的灵活性,可满足不同加工工况和生产需求。其出色的简单便捷和广泛的应用范围在行业内独具优势。得益于模块化设计,系统可根据生产需求随时扩展,在确保最高定位精度的同时,实现最短的换装时间。

Flexibility
Simple operation
Modularity

Even simpler, even stronger

Quick•Point® modular plates

A new type of plate within the Quick•Point® system now makes zero-point clamping even easier. With the expandable modular plates, which can be flexibly adapted to any machine table, users operate up to five clamping units in succession mechanically with just one tightening screw. This is due to a new patented clamping mechanism within the modular plates, which ensures even higher pull-down forces and activates the complete zero-point set-up at the same time.

Quick•Point® modular plates -
The most important info briefly summarized:
  • Mechanical clamping of several plates with only one tightening screw
  • Single and double plate with 96 mm zero-point grid
  • Combinable in y-direction up to 960 mm length (5 clamping units)
  • Flexible adaptable to any machine table
  • Pull-down forces of up to 8500 N
  • No additional alignment of several plates to each other
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The 2-in-1 solution

Quick•Point® Combo Plates

Greatest possible flexibility. High precision. Short set-up times. Attractive price. Quick•Point® combines all the features that make a zero-point clamping system special. The new Combi series with integrated 52 and 96 mm zero-point grid takes this to the next level. For the user, this means: An even greater flexibility in terms of clamping device selection. All vise sizes can now be clamped in the same platen without having to change over the zero-point system.

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Applications

Modular, flexible and always a good fit

on machine tables

Whether 3-axis or 5-axis, t-slot table or table with hole grid, the Quick•Point® Zero-Point Clamping System can be used on any machine table thanks to its versatile mounting options. Depending on the size and type, the machine table can be equipped with a single plate or with several grid plates arranged in a row to cover the entire surface.

on 4th axis and trunnions

The low installation height of the Quick•Point® Zero-Point Clamping System is an advantage when additional axes are used that restrict the available space in z-direction. The universal mounting options and the simple mechanical operation have a positive effect on the compatibility with almost all rotary axis models.

in horizontal machining centers

The Quick-Tower tombstone is a flexible clamping solution due to its wide range of mounting options, which allows machine runtimes of horizontal machining centers to be increased enormously. The setup process is quick and easy thanks to the integrated zero-point system. The Quick•Point® system is also a widely used solution on market-accompanying clamping towers.

on pallet changers

Thanks to their flexibility and independent operation, both single and multiple plates are frequently used on market-accompanying automation and pallet changing systems to benefit from all the advantages of LANG's workpiece and zero-point clamping technology. In addition, conventional clamping devices can be clamped in the Quick•Point® system using appropriate clamping studs.

Functions

Simple, robust and incredibly durable

Mounting on the machine table

Quick•Point® offers the most flexible possibilities for mounting and alignment on machine tables, clamping towers or rotary tables. Zero-point plates with prefabri-cated mounting holes and keyways are available for all common machine tables. In addition, all plate variants are available without a hole pattern so that they can be adapted individually. The appropriate accessories for aligning the plates, such as slot keys, centering studs or alignment gauges are also available.

Clamping mechanism

Depending on the Quick•Point® variant, there are at least four zero-point positions in each plate into which the clamping device or another Quick•Point® product is placed. When tightening the actuation screw of the plate, the clamping studs are pulled-down by lateral clamping rods. With a tightening torque of only 30 or 60 Nm, holding forces of up to 6000 kg are achieved.

Mechanical actuation with tightening screw

Quick•Point® is a purely mechanical clamping system in which a rod system inside the zero-point plate ensures a repeatability of < 0.005 mm. The technical design with one tightening screw makes the operation of the zero-point plates very easy. Thanks to wear-free components, maintenance is completely unproblematic.

Mechanical actuation with the Quick-Lock fastener

As an alternative to the tightening screw, all rectangular Quick•Point® zero point plates can also be operated very conveniently with the Quick-Lock fastener. With a 180° closing movement of the Quick-Lock lever, the clamping of a workholding device in the zero-point system is created or released with the same clamping and holding forces.

Automatic, pneumatic actuation

For unmanned production, it is essential to automate the opening and closing of the zero-point clamping system. With Quick•Point®, this is done either by control via the machine tool or via the pneumatic interface on the automation gripper and zero-point device.

Benefits

Minimum setup time required

Direct clamping of workpieces

Wide range of customization options

Highly precise positioning

Maintenance-free and durable components

Automated, pneumatic actuation possible

Products

The two Quick•Point® grid dimensions 52 mm and 96 mm, to which many systems accompanying the market refer today, were established by LANG. The shape, size and application possibilities of the zero-point plates are so varied that almost any requirement on 3- or 5-axis tables or rotary tables can be covered.

Single plates

The widest range of variants is available in the Quick•Point® single plates. They are available in round, rectangular and square versions. They are also available with a prefabricated hole pattern for common t-slot tables or without a hole pattern, which can then be inserted individually according to requirements.

Multiple plates

Quick•Point® multiple plates impress with their expandability and user-friendliness. Only one tightening screw is required to actuate several clamping points. The continuous zero-point grid for multiple plates joined together enables clamping across plates and makes ideal use of the space available on the machine table.

Adaptor plates

The Quick•Point® zero point clamping system shows its full modularity through the use of the adaptor plate. It enables quick and precise conversion from the large to the small zero-point grid and thus guarantees the use of different vise sizes without having to change the basic system on the machine table.

Modular plates

Even easier to operate, even faster to set up. With the expandable modular plates, which can be flexibly adapted to any machine table, users can operate up to five clamping units in succession mechanically with just one tightening screw, thanks to the new patented clamping mechanism.

Combo Plates

Some of the most popular single plates are also available in a combination version. Combo plates combine the two zero-point grids 52 and 96 in one plate and thus offer even more flexibility in terms of clamping device selection without having to change over the zero-point system.

Tombstones

Based on the Quick-Tower tombstone for horizontal machining centers, there is also a flexible multiple clamping solution from LANG for smaller 5-axis machines. Up to 8 clamping devices can be used simultaneously in machining, resulting in increased spindle running times and fewer tool changes.

3-face pyramid

The ideally accessible, high-strength aluminum base body with embedded zero-point plates made of case-hardened steel is particularly suitable for increasing the machine running times of 5-axis machining centers. Since the 3-sided pyramid has integrated zero-point clamping studs, the operator also benefits from optimised setup times.

Twin base

The hardened and ground twin base is ideal for manual 5-sided machining of workpieces with 3-axis machines or fourth axes, as the workpiece can be rotated by 4x 90° with clamping devices with repeatable accuracy and process reliability.

Automation zero-point devices

The zero-point clamping system for LANG automation systems is available with mechanical or pneumatic actuation. It can be used in both automated and manual production. In addition, it can be quickly set up and dismantled due to its integrated ze-ro-point clamping studs.

5-Axis risers

5-axis risers improve accessibility in 5-sided machining and are quickly and precisely set up thanks to the integrated zero-point mounting. Vises, fixtures or workpieces are clamped directly in the robust yet handy steel base body.

Aluminium riser

The aluminium riser improves accessibility in 5-sided machining and can either be mounted directly and permanently on the machine table or set up and removed on a zero-point plate. It is available in round and rectangular versions in heights of 60 and 100 mm.

Support plates

Support plates are ideal for holding conventional clamping devices and your own fixtures for quick and precise setup in the Quick•Point® Zero-Point Clamping System. The voluminous, non-hardened steel body is available in both system sizes (52 and 96) and with different dimensions.

客户成功案例

开启您的成功故事 选择 Quick•Point® 零点定位夹紧系统,让高效生产成为现实。以下是客户的真实使用体验:

LANG 的产品最吸引我的,是它采用钢制结构,而不是铝制材料。同时,我也了解到它被广泛应用于众多高精度加工企业。正因如此,我决定尝试使用 LANG 的产品,而这一决定从未让我后悔。毫无疑问,这是我迄今为止使用过性能最出色的虎钳和定位夹具。

Chip Ursu, Chips Motorsports LLC, Warren USA

自从采用 LANG Quick•Point® 零点定位夹紧系统以来,我们的换装成本显著降低。我们甚至将自制夹具也全部配备了 Quick•Point® 拉钉,使不同虎钳和夹具之间的切换仅需几分钟即可完成。同时,系统强大的夹紧力和优异的重复定位精度也给我们留下了深刻印象。

Martin Reschke, EL Bauteile Handelsgesellschaft mbH, 76356 Weingarten, Germany

为了能够快速响应各种工件的夹紧需求,并尽可能缩短换装时间,我们选择了 LANG 零点定位系统。凭借较低的整体高度、纯机械式锁紧结构以及丰富的产品组合,该系统多年来一直是我们提升生产效率的重要工具。相比市面上多数品牌约 200 mm 的拉钉间距,LANG 提供的 52 mm 和 96 mm 间距方案对我们尤为重要。这使我们在多工件夹紧时几乎不会浪费工作空间,能够在相同面积内布置更多虎钳,从而实现一次装夹加工更多工件,大幅提升生产效率。

Sebastian Thoma, Thoma-Tec, 84155 Bodenkirchen, Germany

我的转台上安装了一块 Quick•Point® 四工位底板,并将其作为所有夹具的安装基准。此外,我还配备了多块较小规格的 Quick•Point® 底板,并安装在自制的五轴加工垫高块上。我的自制夹具及其他品牌虎钳也全部配备了 LANG 拉钉,因此能够在极短时间内完成夹具更换和工件装夹。 Quick•Point® 的夹紧机构安全可靠,性能令人十分放心。目前,我在 Quick•Point® 底板上加工过的最大工件总高度达到 745 mm(含垫高块),仅依靠 4 个 M10 LANG 拉钉即可实现稳定夹紧。如今,我所有夹具的设计都基于 96 mm 的 Quick•Point® 标准间距,这套系统已经成为我加工过程中不可或缺的一部分。

Kain Borst, Poseidon Propulsion, Barendrecht Netherlands

Increased machining hours? Do not waste any more (set-up) time!

Product overview

Learn more about other solutions by LANG